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Cooling Towers
Cooling Towers
WATER USE
Conservation suggestions
- Increase cycles of concentration.
- Use air cooling.
- Improve system maintenance.
- Use variable speed motors.
- Reuse blowdown.
Questions to ask during an evaluation
- What types of cooling systems are used; closed loop, open loop,
evaporative, ammonia chillers?
- Who maintains cooling towers?
- Amount of water into cooling towers?
- Amount of water for blowdown?
- How are blowdown rate and frequency established?
- What is the conductivity set point if one is used to trigger blowdown?
- How often is the cooling tower reservoir dumped? How is frequency
determined?
- Is a sand filter used to remove sediment? If so, what determines start
and stop of backwashing? How much water is used in backwashing?
- Variability of heating load?
- Size of cooling towers in tons?
- Are different cooling towers used to adjust to varying load?
- Could the heating load be handled by air cooling?
- Can blowdown be reused within the facility?
- Is it appropriate to decrease cycles of concentration during the winter
months or low heat load periods?
Data to collect
- Measure incoming and outgoing conductivity to check cycles of
concentration.
- Measure incoming and outgoing flows if facility doesn’t have that data.
Check for stuck valves.
- Visually inspect for leaks or excessive losses from the air inlet and
outlet.
- Get cost estimate for variable speed drives on cooling tower fans.
CHEMICAL USE
Conservation suggestions
- Use more accurate chemical dosing.
- Use alternative water treatment technologies.
- Use less toxic chemicals.
- Use single pass cooling during winter months.
Questions to ask during an evaluation
- Final discharge location, WWTP or other?
- Chemicals used?
- How do you decide dose frequency and dosage?
- Set point for chemical addition?
- Does set point change over time?
- Have alternative water treatment technologies been considered?
- Is it feasible to use single pass cooling during periods of low heat
load?